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March 17, 2025

Engineered E. coli could be used to produce biodegradable plastics

New-to-nature metabolic reactions designed for the production of PEAs are presented with the red arrows. Natural metabolic reactions for the production of PHAs are presented with the black arrows. Six amino acid monomers polymerized by these pathways are shown in the gray box. Amine and amide functional groups are marked with pink. Hydroxy and ester functional groups are marked with blue. Credit: Nature Chemical Biology (2025). DOI: 10.1038/s41589-025-01842-2
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New-to-nature metabolic reactions designed for the production of PEAs are presented with the red arrows. Natural metabolic reactions for the production of PHAs are presented with the black arrows. Six amino acid monomers polymerized by these pathways are shown in the gray box. Amine and amide functional groups are marked with pink. Hydroxy and ester functional groups are marked with blue. Credit: Nature Chemical Biology (2025). DOI: 10.1038/s41589-025-01842-2

E. coli bacteria could be used to create biodegradable plastics, reports a paper in Nature Chemical Biology. The engineered bacterial system described in the study may help in the production of plastics with desirable thermal and mechanical properties, using renewable resources, the authors suggest.

Global plastic production is estimated to have created about 400 million metric tons of plastic in 2022, mostly through petroleum-based chemical processes. Meanwhile, the microbial production of polymers has the potential to develop biodegradable alternatives in a more sustainable way.

It is well known that organisms can naturally synthesize polymers, such as DNA, RNA, cellulose and proteins. However, scientists have only recently focused on the use of microorganisms to synthesize polymers that can be used to manufacture plastics.

Researcher Sang Yup Lee and colleagues developed a process to produce poly(ester amide) (PEA) using a series of enzymes produced in E. coli; this process involves combining one or more of six amino acids with one or more hydroxy acids to create the plastic. After further tests to optimize the process, Lee and colleagues used glucose as a key ingredient to produce the polymers within E. coli. They also investigated how the amount and structure of the different used affects the production and properties of the PEAs.

As a proof of concept, the authors produced about 55 grams per liter of a PEA in a large bioreactor, demonstrating that PEA production can be easily scaled up. They also tested the physical, thermal and of this PEA, and suggest that they are comparable to those of , one of the most widely used plastics, which indicates that PEAs could serve as a renewable alternative.

This method has several advantages over current chemical methods, such as providing easy access to a wide range of PEAs and enabling the sustainable production of polymers that could be used as plastics, the authors conclude.

More information: Tong Un Chae et al, Biosynthesis of poly(ester amide)s in engineered Escherichia coli, Nature Chemical Biology (2025).

Journal information: Nature Chemical Biology

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Engineered E. coli can produce biodegradable plastics, specifically poly(ester amide) (PEA), using renewable resources like glucose. This microbial process offers a sustainable alternative to petroleum-based plastics, with PEAs exhibiting thermal and mechanical properties comparable to high-density polyethylene. The method allows scalable production and access to diverse PEAs, presenting a promising approach for sustainable polymer manufacturing.

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