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Implantable biosensors get major longevity boost with coating technology that inhibits biofouling

Implantable biosensors get a major longevity boost
Schematic of BSA/prGOx/GNP/G nanocomposite synthesis showing ultrasonication of purified BSA and prGOx, BSA heat-denaturation, centrifugation and supernatant collection, addition of antibiotic and cross-linker to supernatant, drop-casting onto a plasma-treated gold electrode, and overnight incubation in a humidity chamber at room temperature (RT). Credit: Biosensors (2025). DOI: 10.3390/bios15030171

Wearable and implantable biosensors that can accurately detect biological molecules in a non- or minimally invasive manner have vast potential for monitoring patients' physiology and response to therapies. For example, wearable glucose monitors that measure blood glucose levels and convert these measurements into readily readable and continuously recorded electrical signals have become indispensable in the management of diabetes patients. Similar biosensors have been developed for the monitoring of electrolytes in sweat, biomarkers in interstitial fluid near the skin surface, and to report on the function of internal tissues.

However, these implantable devices are only useful for a limited time because of a phenomenon known as "biofouling" in which either bacteria, human cells, or diverse molecules contained in the body's biofluids build up on the sensor surface, blocking its interaction with the target molecule (analyte) it is supposed to bind, thereby interfering with its electrical signal-generating mechanism. In addition, implanted biosensors can provoke so-called "foreign body responses" through the unwanted stimulation of nearby pro-inflammatory immune cells that can cause fibrotic tissue reactions.

Overcoming this challenge would open the door for many clinical diagnostic and research applications like, for example, longer-term steady-state monitoring of patients with chronic or autoimmune diseases; assessments of patients' responses to existing therapies or new therapies tested in clinical trials; and measurements of physiological and pathological signals in many organs, including the brain.

Now, a multidisciplinary research team at the Wyss Institute at Harvard University has developed a new technology that holds promise to substantially increase the lifespan of implanted and wearable biosensors while retaining their electrical signaling activities, enabling continuous measurements of analytes in different biofluids inside our bodies potentially for many weeks.

As demonstrated by the team, the coating, when overlayed on electrochemical sensor devices, inhibited the growth of Pseudomonas aeruginosa, a bacterial species responsible for the formation of antibiotic-resistant biofilms on biosensors and other implanted devices. The coating also prevented the adhesion of primary human fibroblasts and unwanted activation of immune cells in its vicinity, while keeping the detection capabilities of proof-of-concept sensors, designed to bind two prominent inflammatory proteins, fully functional over at least three weeks. Their findings are published in the journal .

Implantable biosensors get a major longevity boost
Immunofluorescent staining of fibroblasts seeded on (A) BSA/prGOx/GNP, (B) BSA/prGOx/GNP/G, (C) a plasma-treated tissue culture plate well (TC Well), (D) BSA/prGOx/GTA, and (E) the cytotoxic control (PU film with ZDEC) (n = 3). Images are showing ATTO 647 stained for F-actin. (F) alamarBlue viability assay of human-derived fibroblasts immediately after incubation with the nanocomposite coatings (BSA/prGOx/GNP, BSA/prGOx/GNP/G, BSA/prGOx/GNP/Cx, BSA/prGOx/GTA) at 37 °C for 24 h and 48 h (n = 3). The negative control was a plasma-treated tissue culture plate well (TC Well), and the positive control was the PU + ZDEC film. The background signal was removed before plotting, and the data were normalized. The data are presented as mean ± standard deviation (SD). Credit: Biosensors (2025). DOI: 10.3390/bios15030171

"With this novel coating technology, which can offer durable protection of implantable biosensor devices, we have removed a central bottleneck in the development of next-generation electrochemical in vivo sensors. In the age of personalized medicine and digital health, it brings a plethora of diagnostic and research applications within reach," said Wyss Institute Founding Director Donald Ingber, M.D., Ph.D., who led the study.

"It is also a testament to the laser-sharp focus of the Wyss' electrochemical sensor team on solving problems that significantly slow progress in clinical care." He also is the Judah Folkman Professor of Vascular Biology at Harvard Medical School and Boston Children's Hospital, and the Hansjörg Wyss Professor of Biologically Inspired Engineering at the Harvard John A. Paulson School of Engineering and Applied Sciences.

The new coating technology builds on a tradition of highly innovative electrochemical biosensor developments at the Wyss Institute. Some of the platform's innovations are currently commercialized by the Wyss-enabled startup StataDX, which develops assays to detect diverse molecular changes in the human brain using a drop of blood obtained from patients.

However, to enable continuous electrochemical biomarker measurements in vivo over time periods spanning multiple weeks, first-author Sofia Wareham-Mathiasen, Ph.D. and her co-workers on Ingber's team created the new coating, which is composed of a cross-linked lattice of bovine serum albumin (BSA) and functionalized graphene. While the graphene component ensures efficient electrical signaling, the BSA lattice forms a natural barrier preventing unspecific binding of a large array of possible life and molecular contaminants; it also the allows the stable inclusion of analyte-detecting antibodies in the coating, as well as antibiotic drugs that actively combat biofouling.

In their proof-of-concept study, the team demonstrated that they could continuously and accurately detect two important biomarkers of inflammation over more than three weeks, using specifically designed sensors that were exposed to complex human plasma. Over the same time interval, the coating resisted the attachment of human fibroblast cells and formation of biofilms usually produced by P. aeruginosa bacteria, while remaining inconspicuous to pro-inflammatory immune cells.

Moreover, the coating can be fabricated from low-cost components in a simple scalable process to facilitate the fabrication of in vivo biosensors in large quantities. The Wyss Institute has patented this novel coating technology and is looking for partners to facilitate its advancement into real-world applications to directly impact patients' lives and scientific discovery.

Other authors on the study are former Wyss Senior Scientist Pawan Jolly, who was instrumental in advancing the Wyss' electrochemical biosensor platform; industry collaborator Henrik Bengtsson at Novo Nordisk, and Thomas Bjarnsholt at the Costerton Biofilm Center of University of Copenhagen, Denmark; as well as Wyss researchers Nandhinee Radha Shanmugam, Badrinath Jagannath, Pranav Prabhala, Yunhao Zhai, Alican Ozkan, Arash Naziripour, and Rohini Singh.

More information: Sofia Wareham-Mathiassen et al, An Antimicrobial and Antifibrotic Coating for Implantable Biosensors, Biosensors (2025).

Provided by Harvard University

Citation: Implantable biosensors get major longevity boost with coating technology that inhibits biofouling (2025, March 13) retrieved 24 May 2025 from /news/2025-03-implantable-biosensors-major-longevity-boost.html
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